We support you in the co-development of your products through the making of prototypes and pre-series, up until the complete realization of your assembly, winding and final test process.
Winding technology
- Linear winding
- Flyer winding
- Needle winding
- Hairpin forming
Linear winding
- 1 to 24 spindles
- Synchronized spindles or independently motorized
- Up to 26 000 rpm
- Electronic Closed loop wire tensioners
- Standard spindle distances 55mm, 85mm, 120mm
- Up to 2 mm Wire diameter capacity
- Motorized Wire Stripping modules
- Transferable tools for multi references production
- No Copper Wire Waste process
- 90° wire guide tubes tilting
Flyer winding
- 1 to 6 spindles
- Up to 8 000 rpm
- Electronic Closed loop wire tensioners
- Up to 1,5 mm Wire diameter capacity
- No Copper Wire Waste process
Needle winding
- 1 to 6 spindles
- Up to 800 rpm
- Electronic Closed loop wire tensioners
- Up to 1,8 mm Wire diameter capacity
- No Copper Wire Waste process
- 135° Needle tiliting
Hairpin forming
- Copper feeding
- Straightening copper wire
- Stripping
- Shaping
- Cutting
- Insulation stator stack
- Wire insertion
- Interconnect winding ends
- Impregnation
- Stator testing
Process Integration
- Stripping
- Insulation paper insertion
- Laser enamelling
- Coating
- Crimping
- Welding
- Gluing
- Greasing
- Screwing
- Brazing
- Distribution (bowl / bin picking / robot with vision)
- Electrical test
- Vision check
General expertise
- Project management
- Mechanical expertise
- Process automation
- Simultaneous engineering
- 3D CAD design
- Layout implantation
- PLC / HMI programming
- Electricity
- Traceability
- IT / MES management
- Design-to-process
- Process optimization
- Regulation
- R&D
Specific expertise
- Product development
- Tensioner
- Process control
- Axis / Motion control
- Magnet insertion
- Stator testing process
- EOL dynamic testing
- Electrical test (resistance / Hi-pot / surge)
- IDC terminals
- Terminal insertion
- Laser welding
- Overmolding
- Casing
- C frame assembly
- Diode / PCB assembly
Expertise center
- Fine wire High speed winder
- Heavy wire winder
- Needle winder
- Resistance welding cell
- Electrical tests / Salt bath tests
- 3D printing
- Design to manufacturing
- VAVE analysis / Costs optimization
- Calculation / Design conception
- Mockup / Prototypes
- Pre-series & WaaS
We master the integration of many technologies and processes in our winding equipment.
