Extended Winding Solutions

We deliver complete winding, assembly, and testing lines.

In addition to that, we support you through the co-development of your products and by making prototypes and pre-series, until the complete realization of your assembly, winding and final test process.

Our state-of-the-art facilities and advanced technologies enable us to handle every aspect of the production process, from winding the finest coils & motors to meticulous assembly and rigorous testing.

With our comprehensive capabilities, you can rely on us to provide end-to-end solutions that meet your specific requirements.

Winding technologies

We master four complementary winding technologies, each engineered for a specific range of products and performances.

Linear winding

1 to 24 spindles
Synchronized or independently motorized spindles
Up to 26,000 rpm
Electronic closed-loop wire tensioners
Standard spindle distances 55 / 85 / 110 mm
Up to 2 mm wire diameter capacity
Motorized wire stripping modules
Transferable tools for multi-reference production
No copper wire waste process
90° wire guide tubes tilting

Flyer winding

1 to 6 spindles
Up to 8,000 rpm
Electronic closed-loop wire tensioners
Up to 1.5 mm wire diameter capacity
No copper wire waste process

Needle winding

1 to 6 spindles
Up to 800 rpm
Electronic closed-loop wire tensioners
Up to 1.8 mm wire diameter capacity
No copper wire waste process
135° needle tilting

Hairpin forming

Copper feeding
Straightening copper wire
Stripping
Shaping & cutting
Insulation stator stack
Wire insertion
Interconnect winding ends
Impregnation
Stator testing

Our winding offer

Standalone winding machine

Specific standalone winding machine

Winding lines

Full winding & assembly lines

Full winding & assembly line with final EOL station

We are dedicated to delivering comprehensive solutions for your product development and production needs. As an expertise center, we specialize in helping you develop your product from conception to reality, offering prototype production services that bring your ideas to life.

We understand the importance of product validation, which is why we offer pre-series production capabilities. This allows you to thoroughly test and validate your product with your own customers before moving into full-scale production.

Partner with our winding technology company and benefit from our expertise center, pre-series production services, and complete winding, assembly, and testing lines. We are committed to supporting your product development journey with precision, reliability, and exceptional quality.

Expertise centers

Our expertise centers help you to develop your product with prototype production.

Pre-series production

Pre-series production for product validation with your own customers.

Complete lines

Ability to deliver complete winding, assembly & testing line.

Benefit from our 35 years of experience

With 35 years of expertise we are dedicated to providing comprehensive solutions for your product development and production needs. Our expertise center serves as the perfect partner in helping you develop your innovative products through prototype production.

We understand the importance of validating your product before full-scale production, which is why we offer pre-series production, allowing you to test and validate your products with your own customers.

Furthermore, our capabilities extend beyond production alone. With our complete winding, assembly, and testing line, we have the ability to deliver end-to-end solutions, ensuring the highest quality standards for your products.

Know-How

We specialize in creating prototypes and pre-series models that serve as crucial testing grounds for your innovative ideas. With our expertise and resources, we ensure that your prototypes are meticulously crafted to validate design concepts and functionality.

We are committed to guiding you through the entire realization process, from assembly to winding and final testing: carefully bringing together all the components, winding the necessary parts, and conducting comprehensive final tests.

Process integration

Stripping
Insulation paper insertion
Laser enamelling
Coating
Crimping
Clinching
Snaptooling
Packaging
Bearing pressfit
Metal welding
Plastic welding
Gluing
Greasing
Screwing
Brazing
Distribution (bowl / bin picking / robot with vision)

General expertise

Project management
Mechanical expertise
Process automation
Simultaneous engineering
3D CAD design
Layout implantation
PLC / HMI programming
Electricity
Traceability
Vision control
IT / MES management
Design-to-process
Process optimization
Regulation
R&D

Specific expertise

Product development
Tensioner
Process control
Axis / Motion control
Magnet insertion
Stator testing process
EOL dynamic testing
Electrical test (resistance, Hi-pot, surge)
IDC terminals
Terminal insertion
Run-out control
Balancing
Magnetizing
Scotching
Laser welding
Overmolding
Casing
C frame assembly
Diode / PCB assembly

Expertise center

Fine wire high-speed winder
Heavy wire winder
Needle winder
Resistance welding cell
Electrical tests / Salt bath tests
3D printing
Design to manufacturing
VAVE analysis / Cost optimization
Calculation / Design conception
Mockup / Prototypes
Pre-series & WaaS

We provide a wide variety of services

Support for production design

Support for design to process

Winding as a Service (WaaS)

Commissioning

Ramp-up support

Productivity optimization

Remote support

Retrofitting

With our complete winding, assembly, and testing line, we have the ability to deliver end-to-end solutions, ensuring the highest quality standards for your products.