Winding: machines and technologies

With more than 40 years of expertise, we design complete winding, assembly, and testing lines. With a value chain fully controlled in France, we position ourselves as the preferred partner for sovereign markets.

We support our customers from the co-development of their products and the production of prototypes and pre-series through to final industrialization. Our state-of-the-art facilities and advanced technologies enable us to handle every aspect of the production process, from winding the finest coils & motors to meticulous assembly and rigorous testing.

By choosing our local expertise, you secure a high-performance, tailor-made, end-to-end solution that is 100% sovereign, with no compromise on quality.

Winding machine

Markets we serve

  • Energy
  • Automotive
  • Defense
  • Rail
  • Aeronautics
  • Industry
  • Medical
  • Food
La French Fab

Designed and built in France, our solutions meet the sovereignty requirements of strategic markets.

Winding technologies

We master four complementary winding technologies, each engineered for a specific range of products and performances.

Linear winding

  • 1 to 24 spindles
  • Synchronized or independently motorized spindles
  • Up to 26,000 rpm
  • Electronic closed-loop wire tensioners
  • Standard spindle distances 55 / 85 / 110 mm
  • Up to 2 mm wire diameter capacity
  • Motorized wire stripping modules
  • Transferable tools for multi-reference production
  • Zero copper waste winding
  • 90° wire guide tubes tilting

Flyer winding

  • 1 to 6 spindles
  • Up to 8,000 rpm
  • Electronic closed-loop wire tensioners
  • Up to 1.5 mm wire diameter capacity
  • Zero copper waste winding

Needle winding

  • 1 to 6 spindles
  • Up to 800 rpm
  • Electronic closed-loop wire tensioners
  • Up to 1.8 mm wire diameter capacity
  • Zero copper waste winding
  • 135° needle tilting

Hairpin forming

  • Copper feeding
  • Straightening copper wire
  • Stripping
  • Shaping & cutting
  • Insulation stator stack
  • Hairpin insertion
  • Interconnect winding ends
  • Stator impregnation
  • Stator testing

Our winding offer

Standalone winding machine

EasyWinder standard coil winding machine
EasyWinder standard coil winding machine
Standard needle winding machine
Standard needle winding machine
Specific standalone winding machine

Winding lines

Winding line with standard stations
Winding line with standard stations
Specific winding line
Specific winding line

Turnkey winding and assembly lines

Full winding & assembly line with final EOL station
Full winding & assembly line with final EOL station

Discover EasyWinder, our standalone winding machine

We are dedicated to delivering comprehensive solutions for your product development and production needs. As an expertise center, we specialize in helping you develop your product from conception to reality, offering prototype production services that bring your ideas to life.

We understand the importance of product validation, which is why we offer pre-series production capabilities. This allows you to thoroughly test and validate your product with your own customers before moving into full-scale production.

Partner with our winding technology company and benefit from our expertise center, pre-series production services, and complete winding, assembly, and testing lines. We are committed to supporting your product development journey with precision, reliability, and exceptional quality.

Winding workshop

Expertise centers

Our expertise centers help you to develop your product with prototype production.

Pre-series production

Pre-series production for product validation with your own customers.

Complete lines

Ability to deliver complete winding, assembly & testing line.

Benefit from our 40 years of experience

With 40 years of expertise we are dedicated to providing comprehensive solutions for your product development and production needs. Our expertise center serves as the perfect partner in helping you develop your innovative products through prototype production.

We understand the importance of validating your product before full-scale production, which is why we offer pre-series production, allowing you to test and validate your products with your own customers.

Furthermore, our capabilities extend beyond production alone. With our complete winding, assembly, and testing line, we have the ability to deliver end-to-end solutions, ensuring the highest quality standards for your products.

Know-How

We specialize in creating prototypes and pre-series models that serve as crucial testing grounds for your innovative ideas. With our expertise and resources, we ensure that your prototypes are meticulously crafted to validate design concepts and functionality.

We are committed to guiding you through the entire realization process, from assembly to winding and final testing: carefully bringing together all the components, winding the necessary parts, and conducting comprehensive final tests.

Process integration

Process integration

  • Stripping
  • Insulation paper insertion
  • Laser enamelling
  • Coating
  • Crimping
  • Clinching
  • Snaptooling
  • Packaging
  • Bearing pressfit
  • Metal welding
  • Plastic welding
  • Gluing
  • Greasing
  • Screwing
  • Brazing
  • Distribution (bowl / bin picking / robot with vision)
General expertise

General expertise

  • Project management
  • Mechanical expertise
  • Process automation
  • Simultaneous engineering
  • 3D CAD design
  • Layout implantation
  • PLC / HMI programming
  • Electricity
  • Traceability
  • Vision control
  • IT / MES management
  • Design-to-process
  • Process optimization
  • Regulation
  • R&D
Specific expertise

Specific expertise

  • Product development
  • Tensioner
  • Process control
  • Axis / Motion control
  • Magnet insertion
  • Stator testing process
  • EOL dynamic testing
  • Electrical test (resistance, Hi-pot, surge)
  • IDC terminals
  • Terminal insertion
  • Run-out control
  • Balancing
  • Magnetizing
  • Scotching
  • Laser welding
  • Overmolding
  • Casing
  • C frame assembly
  • Diode / PCB assembly
Expertise center

Expertise center

  • Fine wire high-speed winder
  • Heavy wire winder
  • Needle winder
  • Resistance welding cell
  • Electrical tests / Salt bath tests
  • 3D printing
  • Design to manufacturing
  • VAVE analysis / Cost optimization
  • Calculation / Design conception
  • Mockup / Prototypes
  • Pre-series & WaaS

We provide a wide variety of services

Support for production design
Support for design to process
Winding as a Service (WaaS)
Commissioning
Ramp-up support
Productivity optimization
Remote support
Retrofitting

With our complete winding, assembly, and testing line, we have the ability to deliver end-to-end solutions, ensuring the highest quality standards for your products.

They have placed their trust in us

3SP Technologies
Actia
Alstom
Aptiv
Asteelflash
Autoliv
B. Braun
BorgWarner
Bosch
Brandt
Carestream Dental
Cicor
EKK
Eltek
E-Motors
Etienne Lacroix
Festo
Ford
Forvia
General Electric
Hager
Hanon
Hechinger
Inteva
Intica
KNDS
Knorr-Bremse
Lacroix
Legrand
Lynred
MACI
Magneti Marelli
Mahle
Medicom
MSL
Newrest
Nidec
Nipro
OPmobility
Prettl
Renault
Rockwell Automation
Safran
Saft
Schlaeger
Schneider
Schrader
SEG
Siemens
Sonceboz
Stellantis
TE Connectivity
Tesla
Thales
Valeo
Veoneer
Vitesco
Wabtec
Wilo
ZF
3SP Technologies
Actia
Alstom
Aptiv
Asteelflash
Autoliv
B. Braun
BorgWarner
Bosch
Brandt
Carestream Dental
Cicor
EKK
Eltek
E-Motors
Etienne Lacroix
Festo
Ford
Forvia
General Electric
Hager
Hanon
Hechinger
Inteva
Intica
KNDS
Knorr-Bremse
Lacroix
Legrand
Lynred
MACI
Magneti Marelli
Mahle
Medicom
MSL
Newrest
Nidec
Nipro
OPmobility
Prettl
Renault
Rockwell Automation
Safran
Saft
Schlaeger
Schneider
Schrader
SEG
Siemens
Sonceboz
Stellantis
TE Connectivity
Tesla
Thales
Valeo
Veoneer
Vitesco
Wabtec
Wilo
ZF

Your contact

Sylvain Meslin

BU Director

Sylvain Meslin

Business Unit Director